ODM VCTA-A486 Automatic Optical Inspection Machine For PCB Testing
The VCTA-A486 Optical Inspection Machine is an advanced automated equipment used in the electronics manufacturing industry for high-precision optical inspection and quality control of printed circuit boards (PCBs) during the assembly process. It offers a range of functionality and features that enhance inspection accuracy, speed, and efficiency.
Name: AOI optical testing machine
Brand: VCTA
Model: AOI VCTA-A486
Specification: AOI optical testing machine
Condition: original
Quality: top qualiy
Stock: large
Payment: T/T before shipment
Shipment: on-time shipment
Warranty: 1 year
Delivery: fedex,ups,dhl,as required
Package: carton box with foam protect
| CATEGORY | ITEM | SPECIFICATION |
| RECOGNITION SYSTEM | INSPECTION | using multiple algorithms synthetically such as WIDM,Color Image contrast technology,Color extracting technology, similarity, binarization algorithm,OCR/OCV,shot test and so on. |
| CAMERA | High-speed color camera: Resolution 12 um |
| LAMP-HOUSE | Ring RGB LED lamp-house |
| IMAGE PROCESSING SPEED | 0201 CHIP | <7ms |
| PER-IMAGE TIME | <120ms |
| INSPECTION ITEMS | PASTE PRINTIG DEFECTS | Misaligned, overflow, insufficient, pasting open, stain |
| COMPONENT DEFECTS | Missing, misaligned, skewed, tombstone, billboard, overtumed, reversed polarty, wrong, damaged |
| SOLDER DEFECTS | Overflow, insufficient, short solder, stain |
| ANTI STATIC MEASURES | Anti static electric outlet, anti static wreath |
| MECHANISM SYSTEM | PCB SIZE | 25×25mm - 330×480mm, can make bigger size according to clients’ demands |
| PCB THICKNESS | 0.5mm - 2.5mm |
| PCB WARP TOLERANCE | <2mm |
| COMPONENT CLEARANCE | TOP≤25mm,BOTTOM≤50mm |
| MINIMUM SPACE PARTS | 0201 chip |
| X,Y PLATFORM | DRIVER | AC server |
| ORIENTATION | <15μm |
| MOVING SPEED | 700mm/s |
| SOFT SYSTEM | OPERATION SYSTEM | Microsoft Windows XP Professional |
| CONTROLLING & RECOGNIZING | CHARACTERISTICS | Comprehensive application of various algorithms; Components standards set specific and targeted, low false positive; support the camera barcode recognition, automatic jump shield test |
| OPERATION | Graphic programming, take along with chip library and get a inspection frame according with chip shape, auurate position, micron adjust, and easy programming |
| Mark | MARK NUMBERS | 2marks can be chosen,panelize multi-mark function |
| RECOGNISING SPEED | 0.5s/pcs |
| CONTROLLER | COMPUTER | Industrial computer CPU:Intel dual-core, MEMORY:2G, HARDDISK:500G |
| DISPLAY | 19 inch TFT(Option 22inch TFT) |
| OTHERS | MACHINE DIMENSIONS | 86cm×96cm×125cm |
| WEIGHT | |
| POWER SUPPLY | AC220V±10%, single phase 5A 50/60HZ, power consumption 600W, along with a unbreak power supply of UPS |
Functionality:
1. High-Resolution Imaging: The VCTA-A486 Optical Inspection Machine utilizes high-resolution cameras and advanced imaging technologies to capture detailed images of PCBs. It allows for comprehensive inspection of solder joints, components, and other critical features with exceptional clarity and precision. 2. This feature ensures accurate defect detection and minimizes the risk of faulty assemblies.
Defect Detection: The machine is equipped with sophisticated algorithms for defect detection. It can identify various types of defects, including soldering issues (such as insufficient solder, bridging, or tombstoning), component misalignment, missing components, polarity errors, and solder mask defects.
3. This capability enables efficient and reliable identification of manufacturing defects.
3D Inspection: The VCTA-A486 Optical Inspection Machine incorporates 3D inspection capabilities. It utilizes structured light or laser profiling to capture the height and topographical information of PCB features. This allows for more comprehensive inspection, especially for complex components and solder joints with varying heights or irregular shapes.
4. Inspection Speed: The machine offers high-speed inspection capabilities. It can rapidly scan and analyze PCBs, ensuring quick feedback on the quality of the assembled boards. This feature contributes to reduced production cycle times and faster response to manufacturing issues.
5. Programming and Customization: The machine allows for programming and customization of inspection parameters. Operators can define inspection criteria, thresholds, and rules specific to their PCB designs and quality requirements. This flexibility enables tailored inspection processes and adaptability to different product variations or customer specifications.
6. Data Analysis and Reporting: The VCTA-A486 Optical Inspection Machine provides advanced data analysis and reporting capabilities. It captures and stores inspection results, allowing operators to analyze trends, generate statistical reports, and make data-driven process improvements. This feature facilitates quality control analysis, defect root cause investigation, and overall process optimization.
Usage Range:
The VCTA-A486 Optical Inspection Machine is used in various applications within the electronics manufacturing industry, including:
1. PCB Quality Control: It serves as a critical tool for PCB quality control during the assembly process. The machine inspects PCBs for defects, ensuring that they meet specified quality standards before proceeding to the next manufacturing stages.
2. Defect Verification: The VCTA-A486 Optical Inspection Machine is utilized for defect verification and validation. It verifies the presence and quality of solder joints, component placement, and other critical assembly features, ensuring compliance with design specifications and industry standards.
3. Process Improvement: The machine assists in process improvement initiatives. By analyzing inspection data and identifying recurring defects or trends, operators can make informed decisions to optimize assembly processes, enhance manufacturing efficiency, and reduce defect rates.
4. Rework and Repair: The VCTA-A486 Optical Inspection Machine aids in rework and repair operations. When defects are detected, operators can use the inspection data to precisely locate and address the identified issues, facilitating efficient rework and minimizing scrap or rejections.
5. Quality Assurance: The machine plays a vital role in quality assurance processes. It helps manufacturers ensure that their PCB assemblies meet customer requirements, industry standards, and regulatory compliance, enhancing overall product quality and reliability.
The VCTA-A486 Optical Inspection Machine provides advanced optical inspection capabilities for PCB quality control. It enables accurate defect detection, high-speed inspection, and data-driven process improvement, contributing to efficient and reliable electronics manufacturing processes.
Packing method:
1.Standard box package for light and small item;
2.Strong wood package for heavy and large equipment;
Shipping way:
1.By air, for sample and small package ,worldwide express like DHL, TNT, UPS, EMS....
2.By sea, for large package and quantity;
3.By car or other ways as customer requested
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